At present we have two state of the art apparel manufacturing facilities in Tamilnadu India, each equipped with the latest machinery, managed and run by highly skilled employees Our current industrial set up allows us to house 300 machines with a total installed production capacity of 1 5 Million pieces per annum Under the guidance of the management, there is a continuous effort to upgrade to the latest technology at our manufacturing facilities Technology such as the C A D and E R P Software, not only helps us in reducing production times, but also in improving the quality of the finished product.
Knitting
We knit our own fabrics in world class circular knitting machines in fine gauges. We knit Jerseys, Fleece, Stretch Jerseys, Piques, Interlocks, and Ribs.
Soft Flow Dyeing
In line with the JRAJ Group's position on ecological practices, the dyeing facility utilises an Effluent Treatment Plant, a Waste Water Recovery Plant and Reverse Osmosis Technology. Water is recycled and dyestuff combinations are critically balanced to conform with Oeko Tex standards. With all Eco measures in place, JRAJ focus their efforts on achieving superlative colour precision.
Compacting
Our fabric finishing division is well placed to offer the best fabric finishing solutions. Our finishing unit comprises cutting edge equipments and machines like wet spreaders, relax dryers, stenters with weft straightening arrangements, compactors, brushing, and sueding.
Printing
Our printing unit is equipped with Rotary printing machines capable of producing innovative and trendy designs in pigment, reactive and discharge upto 10 colors. Our garment spot printing facility is equipped to print pigment, discharge and plastasol. We are also well equipped in thermal transfer printing, flock printing and specialized prints using latest print techniques with the production capacity of 25000 pcs a day.
Embroidery
Our embroidery divisions have sophisticated Japanese and German machines using CAD/CAM designing, which enable mass scale execution of intricate embroidery work in upto 9 colors.
Stitching
Our Sewing facility houses the best machines of BROTHER JUKI, YAMOTA, PEGASUS and KANSAI delivering best quality finishing of our products.
Checking
Shade variation, garments shape, sleeve to sleeve uneven, collar shape, neck shape and measurement will be checked. Trimming alone will be done.
Ironing
We always press the garments on stream iron on Vaccum tabels to ensure clean look, because first appearance is the best and we always think from the consumer part of view.
Packing
Packing done in good export worthy carton packs to ensure clean and healthy reach till its destination packing, randomly Barcode, Tag, Label will be checked for buyers specification and moved for Carton box Packing.
Machinery as one of the leading clothing manufacturers of quality ready made apparel in India, our state of the art facilities boast an impressive array of manufacturing equipment over 300 machines at present Both facilities provide JRAJ with a combined installed capacity of 1 5 million pieces per annum.
Some of these machines installed in various sections on the production floor include:
JUKI & BROTHER make Single Needle Programmable UBT Machines Wastema Band Knife used in the Cutting & Finishing Sections Metal Detecting Machines All procurements are from some of the world's best brands such as Brother, JUKI, Pegasus, Kansai, Hashima, Yamato, Wastema, and Ramsons.
- 145 JUKI & BROTHER Single Needle Machines
- 105 JUKI & YAMOTA Overlock Machines
- 50 JUKI & Pegasus Flatlock Machines
- 4 Juki Button hole and attaching Machine
- 5 Kansai Special Purpose machines